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HORIZONTAL AUTOCLAVE

Description

Rectangular & Cylindrical Horizontal Type Autoclaves

Labtronixed Inc brings to you a comprehensive range of horizontal Rectangular autoclaves. These horizontal autoclaves are front loading in design, We designed in cylindrical or rectangular shapes small and big size with both are size. These high pressure Horizontal autoclaves play important role in sterilization procedures required in hospitals, pharmaceutical companies, biotech industries, pharmaceutical industries, hospitals, research centers and food and beverage industries, biopharma and microbiology laboratories etc.

Labtronixed Inc is leading of horizontal Rectangular autoclaves. Sterilization is a process of killing microorganisms with the help of a steam sterilizer at 121°C to  134°C & a steam pressure of 15 to 30 PSI as require. These horizontal autoclaves are front loading in design, we designed in cylindrical or rectangular shapes small and big size with both is size. These high pressure Horizontal autoclaves play important role in sterilization procedures required in hospitals, pharmaceutical companies, biotech industries, pharmaceutical industries, hospitals, research centers and food and beverage industries, biopharma and microbiology laboratories etc.

The Labtronixed Inc horizontal steam sterilizer, certified by NABL, is specifically made for NABH hospitals that have 21 CFR microprocessor-based controllers. We cordially encourage our clients to come watch how a high-speed, high-pressure autoclave is made in our production facility once. Labtronixed Inc built all of their horizontal sterilizers with triple walls to allow for quick temperature recovery following a cycle.

One of the leading producers of horizontal autoclaves in India is Labtronixed Inc. The company provides highly affordable custom-engineered equipment with a selection of practical accessories. The parts and components of a horizontal autoclave are joined and installed on a platform to form a full floor-mounted device. The sterilizing chamber, boiler, pipes and fittings, sensors, and control panel are all included.

Horizontal Steam Sterilizer Construction:

Our Steam Sterilizer gives accurate temperature and pressure inside the sterilization chamber needed for the sterilization process of surgical instruments, laboratory instruments & glassware. Boilers and chambers for high-pressure steam sterilizers, lid and jacket - all made of 304 heavy thick 304 / 316 grade stainless steel sheets. We offer the best price in India and the global market along with an extremely satisfactory performance with our HPHV autoclave.

Horizontal Autoclave Controlling device:

A three-way valve or a multiport valve constructed of stainless steel is utilized to efficiently manage the sterilization cycle. There is a 5 to 30 psi pressure variation within the chamber. The machine comes equipped with an automatic pressure control switch, steam trap, water level indicator, vacuum breaker, and vacuum breaker for entirely safe operation. The entire horizontal autoclave unit is supported by a sturdy tubular stand. This autoclave requires a three-phase, 440-volt power source to operate; single-phase operation can also be constructed upon request.

PLC / HMI (Automatic Operation of the Program)

The horizontal autoclave is made in a way that eliminates the need for human intervention. There is no need for manual water replenishment because the water motor is integrated within the machine. There's no need to choose the program every day because, once the parameters are selected, it will pick off where it left off. Without requiring human labor, machinery may finish the entire cycle from injecting water to drying the samples. The doors are prepared to open when the cycle is finished, and an alert will buzz to discharge the steam from the chamber.

  • 7” Multi-color touch screen panel
  • Touch Screen Panel
  • Better User Experience
  • Data Logging of Temperature and Time
  • Real-Time Temperature and Pressure Graph
  • Preset Programs
  • USB Port
  • Animation
  • Real-Time Printing
  • 5” Multi-color screen with touch pad (for HSG)
  • Keypad control panel on second door of two door autoclaves with Bacsoft controller
  • Stores the last 200 cycles in built-in memory (Bacsoft)
  • Multiple access levels and user passwords to control access/ operation of the autoclave
  • Diagnostic In/Out test (enables technician to check each system component separately)
  • Sterilization Temperature range 105°C to 138°C

 

Temperature Controller – Horizontal Autoclave’s Controller is microprocessor-based PID controller consisting of a temperature, timer with a buzzer alarm. The controller has a double LED display for set and process values with a time of 9999 minutes and HMI PLC with touch screen.

Multi-Port Valve - The multi-port valve controls steam purging, steam transfer from the jacket to the chamber, vacuum exhaust, the slow and fast exhaust.

Before export and supply  to customer, our horizontal autoclaves are tested  up to 30 psi pressure along with other parameters for leakage, temperature control, power control, safety valves and important parts of the machine at our factory ( Continuous 3 days).

 

Features & Benefits 

  • Stainless steel interior and exterior
  • ISI marked flange / immersion heating elements
  • Working pressure 15 psi to 20 psi
  • Standard temperature 121°C
  • Silicon rubber door gasket
  • Digital Temperature controller
  • Digital Timer and alarm (buzzer)
  • Automatic pressure control switch
  • Reliable steam pressure gauges
  • Vacuum breaker and steam trap valve
  • Brass safety valves
  • Viewing glass water level check
  • Triple walled & Double walled construction
  • Automatic water level cut-off
  • Powder coated / chrome plated MS Stand
  • Semi-automatic System
  • A fully automatic system
  • Programmable System
  • Vacuum drying / air removal with the help of the water ring vacuum pump
  • Pre-vacuuming
  • Post-vacuuming
  • Pulsation
  • Complete air removal in the form of trapped moisture
  • Completely Dry Sample

 

Technical Specification 

Design Type

Cylindrical or Rectangular

Construction

Triple Walled and Double Walled

Inner chamber

Stainless Steel 304 with full argon welding

Insulation

Glass wool

Boiler

  • Made of SS 304 sheet
  • water inlet & outlet valves
  • Water level glass window
  • Boiler safety valve

All piping

SS 304

Chamber condensate line

Fitted with steam trap and check valve

Working temperature

121°C to 134°C(optional)

Working pressure

15 to 20 psi

Hydraulic tested on

40 psi

Controller type

  • PID Controller Digital Display

Sensor

PT100

Pressure

  • Automatic pressure control switch
  • Analog dial  type pressure gauge
  • Manual pressure release valves for chamber & jacket

Multiport valve

  • Selection of sterilization
  • Only chamber pressure release
  • Full chamber / jacket both pressure release

Tray

Perforated tray made of SS 304

Power supply

440 Volts 50Hz, Three Phase

Optional

  • Working at 30 psi with 134°C
  • Provision of vacuum drying
  • Low water cut-off
  • Digital pressure display
  • Auto release of pressure through solenoid valves
  • Complete SS 304 / SS 316 construction (GMP model)
  • PLC + Color HMI with Data logging, USB interface, Ethernet
  • Thermal printer

 

Horizontal Cylindrical Autoclave 

Model No.

Dia. x Height (mm)

Volume (Liters)

LHRAC-22

250 x 450

22

LHRAC-40

300 x 500

40

LHRAC-75

400 x 600

75

LTI- LHRAC-138

400 x 1100

138

LHRAC-185

550 x 750

185

LHRAC-240

500 x 1200

240

LHRAC-340

600 x 1200

340

LHRAC-552

750 x 1200

552

 

Horizontal Rectangular Autoclave 

 

Model No.

W x H x D (mm)

Volume (Liters)

LHRAS-182

450 x 450 x 900

182

LHRAS-243

450 x 600 x 900

243

LHRAS-324

600 x 600 x 900

324

LHRAS-432

600 x 600 x 1200

432

LHRAS-540

600 x 750 x 1200

540

LHRAS-810

600 x 900 x 1500

810

LHRAS-1215

900 x 900 x 1500

1215

 

Feature

  • Double and triple walled construction
  • The inner chamber, steam jacket, outer chamber and boiler are made of heavy gauge stainless steel with leak proof argon arc welding.
  • Available in cylindrical shapes
  • Automatic pressure locking device
  • Hydraulic testing up to 2.5 times working pressure
  • Single and double doors
  • Lid is made of thick machined Mild Steel plate lined with stainless steel from inside
  • To work on 440Volts, 3phase, 50Hz AC supply.

Controll

Construction

Our Horizontal Cylindrical Autoclave or Horizontal Sterilizer models come with durable construction made of 304, 316 grade stainless steel. This machines have external chamber, internal chamber, boiler, lid and jacket - all made of 304, 316 grade stainless steel as per requirements of the Client.

Our Standard Model Inner capacity range from 78 to 360 liters, however on specification requirement of Client, depend on usage these can further upgraded up to maximum 600 to 900 liters.

Specification

Model LVATWC-22 LVATWC-40 LVATWC-50 LVATWC-78 LVATWC-100 LVATWC-175
Internal Tank Capacity 22 Liter 40 Liter 50 Liter 78 Liter 100 Liter 175 Liter
Working Pressure 15 psi - 20 psi) (Can be Upgraded up to 30 PSI)
Sterilizing Temperature 121°C to 134°C (150°C - Optional)
Heat Average <=±1°C
Sterilization Time 25 to 30 Minutes
Sterilization Pressure 0.22 Mpa
Boiler With ISI marked water immersion type industrial heating elements
Pressure stat,
Digital Timer 0 to 99 min
Construction
  • Inner Chamber is made of Stainless Steel have 304,316 Grade.
  • Double / Triple wall & SS GMP construction
Insulation Glass Wool
Door / Lid Foot lifted with safety and interlock device
Door Locking type Radial Type (Wing Nut Optional)
Water Filling & Removal Manual
Safety Features Radial locking, safety valve, low water detector and pressure interlock
Optional accessories
  • PID controller
  • Dot Matrix Printer
  • RS 232 / USB PC Connection Port
  • NABL certification
  • Stainless Steel wire mesh carrier
  • Dressing drum
  • Sterilization indicator tape
  • Autoclave bags
  • Low / High water cut-off device
  • Digital alarm
  • Temperature chart recorder
  • PLC control system IQ / OQ / PQ Documentation
Power Supply 220 Volts / 440 Volts

Laboratory Autoclaves Customized Design Machine

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